CONTRACT MANUFACTURING
FOR LOW-VOLUME COMPLEX DEVICES
Manufacturing for highly regulated industries
Our large staff of full-time, trained, credentialed professionals work hand-in-hand with customers to serve as a partner in designing, optimizing, assembling, and shipping complex products. Our program managers and engineers are involved from the beginning to guide the project and ensure that potential challenges are addressed early, costs managed, and timeframes upheld. Clients return to work with us time and again because of our premier customer service, talented engineering team and on-time delivery.
Efficiency
Our processes enable accelerated ramp-up and production
Quality
Our team is dedicated to providing high quality manufactured products
Flexibility
Our manufacturing floor is built for flexibility and rapid changes in demand
167,000 Sq. Ft.
of local, flexible manufacturing space in waukegan, illinois USA
IPC Class 2 Facility
Team of nearly 100 dedicated professionals
Full QA and PMA
US-Based Manufacturing Capabilities
Prototyping
Production Quality Appearance Models
Proof-of-Concept Models and Mechanisms
Functional Prototypes
High-Speed CNC Machining
Shape Studies
Polyjet 3D Printing
Quality Assurance
Drop Testing
Ball Drop Testing
High Speed Photography and Videography
Lifecycle Testing
Force Analysis and Torque Measurement
Temperature and Humidity Testing
Lens Impact and Abrasion Testing
Water and Dust Protection Testing
IP Validation Testing
Immersion Testing
Part and Tool Verification
Nondestructive Testing
AS 9102 FAI compliance
Vibration Tables
Environmental Testing
Automated CMM Equipment
Tooling
Designs for Manufacturability
Comprehensive Documentation
Database Management
Injection Molding
Casting Dies
Aerospace-Grade Manufacturing Fixtures
Quick-turn and Production Quality Tooling
Program Management: Government-Owned Tooling
Manufacturing & Assembly
Box Building
System Functional Testing
System Burn-Ins
Final Packaging
Vertically-Integrated Manufacturing Processes
Discrete Parts to Complex Subassembly
End-of-Line Functional Tests
Certified Repair Stations
Managed Production Systems
Sourcing
Handset Parts
Silicon/Nylon/Solid Keysets, Overmold, Gaskets
Plastic Parts
Two-Shot
Quality Tool Steel
Stamping
Testing
Three Levels of Suppliers
Electrical Components
Made in USA Compliance
Regulatory
Testing and Follow-Up Analysis
Government-Qualified Products
Customer-Specific Qualifications
Thermal Management
In-House Engineering to design for functionality and low cost manufacturing
Experience converting billet machined heatsinks to less costly die-cast versions
Part Consolidation
Combining multiple parts into a single or reduced part solution
Die-casting
Plastic injection molding
Additive manufacturing
Metal-to-Plastic Conversion
Experience with structural engineered resins
Polyether ketone (PEEK) unfilled, glass filled, carbon filled and Teflon filled
Ultem
Design for manufacturability
Cost savings
Weight savings
Complex Assembly
Aero medical transport components
Structural, electrical, lighting, aesthetics, oxygen, human factors, interface and test
Flexible manufacturing operations
LEAN Six Sigma Culture
Just-in-time delivery (JIT)
More than
25 Years of Expertise in AEROSPACE, DEFENSE, AND Medical Device Development
Connected Drug Delivery Platform
Sierra Portable In-Flight Entertainment (IFE) System
Gogo ACPU-2 Airborne Server
LTE-Enabled Multi-Band Portable Radio
Ozonated Water Hand Rinsing Device
NeuroModulator Bedside Electro-Stimulation Device
Passenger Control Unit (PCU)
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